Denver Foam Open Cell Backer Rod
Ships in 1–2 business days
DENVER FOAM® OPEN CELL BACKER ROD – POLYURETHANE SEALANT BACKING
Improve joint performance and reduce sealant waste with Denver Foam® Open Cell Backer Rod. Designed to control sealant depth and create the ideal hourglass configuration, this backer rod ensures proper adhesion, flexibility, and long-term durability across a wide range of applications.
KEY FEATURES
- Controls sealant depth: reduces excess sealant use and ensures proper joint design
- Open cell structure: allows air flow for complete two-sided sealant cure
- Enhances joint performance: promotes proper adhesion and cohesion
- No out-gassing: eliminates bubbling issues common with closed cell backer rods
- High flexibility: stretches up to 90% to accommodate joint movement
- Wide temperature range: performs from -60°F to +500°F
APPLICATIONS
- Expansion and construction joints
- Concrete and precast walls
- Curtain walls and glazing systems
- Bridge and highway construction
- Parking decks and pavements
- Log home construction
- Saw-cut control joints
PRODUCT DETAILS
- Material: open cell polyurethane
- Color: yellow
- Form: continuous round profile
- Chemical resistance: resists oil, gasoline, and most solvents
- Odor: odorless and non-staining
PHYSICAL PROPERTIES
- density: 1.7 lbs/ft³ (ASTM D1622)
- tensile strength: 25 psi (ASTM D1623)
- elongation: 90% (ASTM D3574)
- air flow: 90% (ASTM D3574)
- water absorption: ≤ 0.107 g/cm³ (ASTM C1016 – Proc. B)
- compression set: ≤ 5% after 30 days (ASTM D3574)
- auto ignition: 700–800°F
- out-gassing: none (open cell design)
PACKAGING
- compressed for shipping in super bundles
- available in master bags and mini bags
- color-coded by size for easy identification and distribution
AVAILABLE OPTIONS
| Diameter | Length | Packaging |
|---|---|---|
| 5/8" | 2,000' | Master Bag |
| 7/8" | 1,050' | Master Bag |
| 1-1/8" | 600' | Master Bag |
| 1-1/2" | 350' | Master Bag |
| 2" | 200' | Master Bag |
| 7/8" | 100' | Mini Bag |
| 1-1/8" | 75' | Mini Bag |
| 1-1/2" | 40' | Mini Bag |
INSTALLATION NOTES
- Select a diameter slightly larger than the joint width for proper compression
- Install at the correct depth to achieve the recommended sealant profile
- Compatible with most elastomeric sealants (follow sealant manufacturer guidelines)
LIMITATIONS
- Performance is subject to the limitations of the sealant used
- Always follow sealant manufacturer specifications for joint design and compatibility
RESOURCES